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– About the Expanites sustainable case hardening processes<\/a> improving wear, galling and corrosion in your stainless steel, titanium and nickel-based alloys<\/p>\n<\/div>\n Most stainless steel grades incl. austenitic, martensitic, duplex and ferritic. Titanium incl. but limited to Grade 2 and 5. Selective nickel-based alloys.<\/p>\n<\/div>\n<\/li>\n Generally, it depends on the material\/alloy. With SuperExpanite on stainless steel typically 1200HV0.05. With ExpaniteHigh-T on martensitic and ferritic alloys typically 650 to 900HV0.05. With ExpaniteHard-Ti on titanium typically 900HV0.05.<\/p>\n<\/div>\n<\/li>\n Generally, no, as the hardness layer is relatively thin compared to overall part wall thickness and the core material remains ductile. In very thin-walled components (less than 0.5 mm) there might be a risk for increased brittleness.<\/p>\n<\/div>\n<\/li>\n Corrosion resistance is depending on many elements; the selection of alloy, machining, hardening, application, etc. In many cases, Expanite hardening is improving corrosion resistance compared to alternative hardening processes, and in many cases also compared to a non-hardened reference. Generally, corrosion resistance is not reduced.<\/p>\n<\/div>\n<\/li>\n For the Low-T part of SuperExpanite, between 5 and 30\u00b5m and for ExpaniteHigh-T up to 2mm but typical 3-500\u00b5m. ExpaniteHard-Ti on titanium, in the range 10 to 80\u00b5m.<\/p>\n<\/div>\n<\/li>\n A:1m is the maximum length we can handle at the moment. Maximum single piece weight is 300kg.<\/p>\n<\/div>\n<\/li>\n No limitations regarding minimum dimensions and weights.<\/p>\n<\/div>\n<\/li>\n Yes. The hardening gasses stubbornly gets everywhere and as a consequence every exposed surface gets hardened.<\/p>\n<\/div>\n<\/li>\n Yes, as all Expanite processes are gas-based, and the gas truly gets everywhere, parts can be treated as bulkware. Single-piece handling is naturally available if required for sensitivity reasons.<\/p>\n<\/div>\n<\/li>\n No \u2013 the gasses will go everywhere. However, as there is neither a risk for embrittlement nor are Expanite processes affecting the corrosion resistance like traditional technologies \u2013 in many cases even increasing corrosion resistance \u2013 there is no need to treat parts only on certain areas.<\/p>\n<\/div>\n<\/li>\n The standard delivery time for serial production is 6-9 working days counting from when parts arrive at Expanite, but since processing is an overnight event, lead times down to 2-3 working days can be offered against express fees.<\/p>\n<\/div>\n<\/li>\n The color of the part is not changing, but the surface becomes slightly rougher which affect the light reflection, thereby causing the appearance to be more dull and\/or greyish.<\/p>\n<\/div>\n<\/li>\n Yes, we have excellent lab facilities and can provide you with detailed laboratory reports with hardness measurements and micrographs if needed.<\/p>\n<\/div>\n<\/li>\n Yes, Expanite\u2019s sites are all ISO-certified according to ISO 9001:2015 and ISO 14001:2015.<\/p>\n<\/div>\n<\/li>\n Yes. Analyses done by external research institutions confirm that SuperExpanite on austenitic AISI 316 is compliant with FDA regulations.<\/p>\n<\/div>\n<\/li>\n If you don\u2019t count nickel-based alloys as stainless steel, then YES but apart from that Expanite is focusing primarily on hardening and heat treatment of stainless steel and titanium.<\/p>\n<\/div>\n<\/li>\n Yes, we have delicate cleaning equipment to handle cutting oils etc.<\/p>\n<\/div>\n<\/li>\n Typically, trials start with min. \u20ac300-500 incl. lab work \u2013 but it depends on your specific requirements.<\/p>\n<\/div>\n<\/li>\n In order for us to make a formal quotation we need to understand your parts (via a drawing), your requirements and batch sizes or yearly volume.<\/p>\n<\/div>\n<\/li>\n Our expert team will make sure that your parts get the right treatment \u2013 just let us know what material\/alloys you are using as well as information on your application and potentially any specific requirements.<\/p>\n<\/div>\n<\/li>\n Most importantly, Expanite processes have faster lead-times, better corrosion performance and are typically competitive in price compared to alternative stainless steel hardening processes available on the market.<\/p>\n<\/div>\n<\/li>\n No \u2013 you can only get Expanite hardening processes from Expanite. Most of our processes are patented and we have 10+ years on know-how built into our technology.<\/p>\n<\/div>\n<\/li>\n Yes, please. Expanite can offer to clean\/wash your parts prior to hardening but all quotations\/pricing is assuming that parts are delivered cleaned to Expanite unless agreed differently.<\/p>\n<\/div>\n<\/li>\n The climate impact of the Expanite process is very low. If the Expanite process prolongs the lifetime of metal components with more than that 2% to 14%, the \u201cinvestment\u201d already pays back in terms of climate savings.<\/p>\n<\/div>\n<\/li>\n<\/ul>\n
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Which materials and alloys can be treated\/hardened?<\/h3>\n
\nWhich surface hardness values can be achieved?<\/h3>\n
\nDoes the high hardness cause brittleness?<\/h3>\n
\nIs the corrosion resistance affected?<\/h3>\n
\nWhich diffusion depths can be achieved?<\/h3>\n
\nWhat are the maximum treatable dimensions and weights?<\/h3>\n
\nWhat are the minimum treatable dimensions and weights?<\/h3>\n
\nIs the whole surface area treated?<\/h3>\n
\nIs bulkware treatment possible?<\/h3>\n
\nIs a selective treatment of certain partial surface areas possible?<\/h3>\n
\nWhat is the delivery time?<\/h3>\n
\nWill the color change?<\/h3>\n
\nIs it possible to get documentation?<\/h3>\n
\nAre you ISO certified?<\/h3>\n
\nDoes Expanite offer FDA compliant treatments?<\/h3>\n
\nDo you treat other materials than stainless steel and titanium?<\/h3>\n
\nCan you handle uncleaned items?<\/h3>\n
\nWhat\u2019s the price for a test?<\/h3>\n
\nWhat\u00b4s the price for running production?<\/h3>\n
\nHow do I select the most appropriate treatment for my application?<\/h3>\n
\nWhat are the unique benefits of Expanite?<\/h3>\n
\nDoes anyone else offer an equivalent to the Expanite processes?<\/h3>\n
\nDo I need to pre-clean my parts prior to sending them to Expanite for surface treatment?<\/h3>\n
\nWhat is the climate impact of the Expanite process?<\/h3>\n
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